Study on process optimisation of cold gas spraying

Tabbara, H, Gu, S, McCartney, DG, Price, TS and Shipway, PH (2010) Study on process optimisation of cold gas spraying Journal of Thermal Spray Technology, 20 (3). pp. 608-620.

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Abstract

Cold gas dynamic spraying is a relatively new spray coating technique capable of depositing a variety of materials without extensive heating. As a result the inherent degradation of the powder particles found during traditional thermal spraying can be avoided. The simplicity of this technique is its most salient feature. High pressure gas is accelerated through a convergent-divergent nozzle up to supersonic velocity. The powder particles are carried to the substrate by the gas and on impact the particles deform at temperatures below their melting point. Computational modeling of thermal spray systems can provide thorough descriptions of the complex, compressible, particle-laden flow, and therefore can be utilized to strengthen understanding and allow technological progress to be made in a more systematic fashion. The computational fluid dynamic approach is adopted in this study to examine the effects of changing the nozzle cross-section shape, particle size and process gas type on the gas flow characteristics through a cold spray nozzle, as well as the spray distribution and particle velocity variation at the exit.

Item Type:	Article
Divisions :	Surrey research (other units)
Authors :	Tabbara, H, Gu, S, McCartney, DG, Price, TS and Shipway, PH
Date :	21 October 2010
Funders :	EC FP7
DOI :	10.1007/s11666-010-9564-2
Uncontrolled Keywords :	3D, CFD, Cold spray, convergent-divergent nozzle, helium
Depositing User :	Symplectic Elements
Date Deposited :	28 Mar 2017 10:59
Last Modified :	24 Jan 2020 12:51
URI:	http://epubs.surrey.ac.uk/id/eprint/810565

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